Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of industrial oil filtration methods, has helped to considerably improve the product quality of cold rolling sheets for its metal trade client, by installing a FiltraMag+ 2.0 from Eclipse Magnetics inside its annealing process.
Filtramag’s integral twin circulate know-how ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a standard magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic performance of simply 6000 gauss, the gathering efficiency was insufficient and vital problems were occurring with the quality of its finished merchandise.
An ECL is used inside the metal industry to help clear and strip the surface of the metal sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this technique is more practical in cleaning cold rolled steel than standard cleaning processes, the instability of the chemicals can and do trigger issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a degree of protection within these circumstances, its effectiveness could be significantly decreased, leading to contamination removing between 30-40%. Despite the magnetic curler being installed, the alkaline resolution was nonetheless closely saturated with mud particles and was affected by an unstable PH level that mixed were leading to vital rusting in the course of the course of leading to scratching of the ultimate product.
Filtramag+ provides fine particle extraction performance inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal effectivity of the ECL and easily having any magnetic filter or separator is not assured to unravel the ferrous contamination downside. The effectivity of the filtration is determined by the magnetic materials kind, measurement of the magnet, magnetic energy and likewise the fluid flow dynamics. A low strength magnet or minimal exposure to the fluid won’t carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing through the magnetic curler.
Prolonging pump lifespan
It is important not solely to make use of the right product for the method in question, but the larger degree of answer protection supplies further benefits, together with prolonging the lifespan of the pump in addition to a reduction in associated costs related to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, positioned on the return line, lowered contamination in this application inside the alkaline answer from 400mg/m2 to simply 30mg/m2 by eradicating the fine mud particles that have been inflicting problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic curler was not providing sufficient protection to the fluid on this utility, and it highlights the importance of choosing the right methodology of magnetic protection. Due to the fine particles circulating within the alkaline resolution, vital rusting was being created through the ECL process that was inflicting harm to the metal sheet. We recommended Filtramag+, a extremely efficient magnetic filtration system to our client as its capability to remove even the best particles from fluids would significantly improve the problems that the enterprise was facing. By installing the Filtramag+, our client was instantly offered larger levels of safety towards the injury that had been being attributable to the contaminated resolution. We work regularly with Eclipse Magnetics high-performance merchandise and always see important, constructive results soon after installation of the filter.”
เพรสเชอร์เกจน้ำ from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient to be used with supplies that have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow expertise making certain that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single cross by way of the filter.
As a results of the installation, the company is no longer suffering from broken finished elements, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.
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