Festo’s answer helps achieve a twenty-fold increase in manufacturing

A twenty-fold improve in manufacturing was the goal of the Croatian car cosmetics company Alfa Car. To achieve this, the whole production cycle, housed in a model new manufacturing plant, was automated. Festo equipped a whole solution for greater than 200 process valves – together with challenge management.
Complete of totally different products together with water, alcohol, glycerine, surfactants, oleic and acetic acids, sodium hydroxide and potassium hydroxide are saved, transported, blended and bottled for the production of car beauty merchandise. This requires advanced course of automation options. The Croatian automobile cosmetics company Alfa Car has taken a big step into the future: while building a brand new production plant, the complete production cycle was fully automated, from the raw supplies to the bottling line for the completed merchandise. One point of focus was the seamless automation of the process valves.
A number of completely different substances are saved, transported, blended and bottled within the manufacturing plant.
Customised complete solution
To tackle the challenge, the company worked together with the system integrator Arp Lučko and Festo. It could be Festo’s position to venture manage the automation of the process valves. To ensure fast integration into the brand new system and maximum reliability in the future production course of, customised full solutions have been supplied that cover the complete vary, from the process valve units to the valve terminals. When selecting the necessary elements, particular consideration needed to be paid to the possibly explosive surroundings.
Reliability counts
The communication between numerous completely different automated ball valves and the brand new plant’s higher-level management system was additionally decisive for optimum course of automation. This requirement was met by a reliable solution with six valve terminals sort VTUG with PROFINET bus connection. More than 200 ball valves from totally different producers could be totally automated on this method. Using a single supply for the ball valve resolution took the stress off both Alfa Car and Arp Lučko when it got here to designing and installing the model new system. The in depth coordination of the various course of valve suppliers, which Festo handled as part of its challenge administration transient, additionally made the challenge easier.
Automated course of valves ensure dependable distribution of the substances in the various course of steps.

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