Why use an OEM for centrifugal pump repairs?

All-inclusive supply higher elements, service, response and value than aftermarket service companies, but that isn’t at all times the case.
Until the early 1990s, OEM repair centers labored completely on their products, espousing the mantra, “We know our products best.” During the ‘90s, a decrease in new product gross sales caused OEMs to change their story and boast that their shops might work on any model of centrifugal pump. Suddenly, their particular product knowledge applied to all centrifugal pumps.
According to the online magazine, World Pumps, six of the main U.S. centrifugal pump manufacturers of the Nineteen Eighties have been consolidated into one, Flowserve. Many U.S. legacy manufacturers are still manufactured by Flowserve. During the various mergers and acquisitions, the us Department of Justice pressured the sale of some manufacturers to other manufacturers. Products have been disassociated from their designers.
Before the nice consolidation, each OEM had a chief engineer and a variety of other product designers who employed a holistic design course of, which considered the whole product, the interplay of its varied parts, the user’s utility and business specifications. When a consumer had a significant drawback, the chief engineer was referred to as to sort it out. The classes realized had been integrated into future designs and centrifugal pumps evolved over many years.
Industry requirements, API 610 particularly, were developed by users to simplify procurement of high quality equipment and to improve pump reliability. It is a compendium of users’ experiences, which are often costly experiences. API 610 captures solutions to widespread centrifugal pump design points and best-in-class design options.
Computers loaded with superb software program have democratized engineering. When I was a design engineering manager at Pacific Pumps, I had physicists, mathematicians, metallurgists, engineers, drafters, document managers and a big group of individuals to create and distribute microfilm. In the early Eighties, we added a Fortran programmer to our staff. Today, that talent and lots of ability sets are on my desktop. Integral calculus is finished with a click on in MathCAD. Finite factor evaluation of buildings, strain vessels and even shaft keyways are integrated into our solid modelers. Hydraulic part design software program feeds computational fluid dynamics analysis programs, reducing hydraulic design risk. Rotordynamic analysis software program coupled with structural evaluation instruments solves — and hopefully prevents — vibration points.
3D optical scanners and laser trackers provide correct fashions of complicated shapes. Conhagen can duplicate any pump case in a single afternoon and improve it by the following week. It can produce a model new case or impeller casting in 5 or 6 weeks. The improvement of patternless molds — 3D printed sand molds — was the sport changer for Conhagen, yielding excessive fidelity, reasonable cost and fast supply in most any metal.
Conhagen has evolved from a restore shop to a producer that designs new centrifugal pumps or modifies current pumps for particular functions. Unique designs provide the required hydraulic efficiency and mechanical robustness to attenuate the total cost of ownership. Two examples of case replacements are included on this editorial — a four stage, axial split, boiler feed pump’s carbon steel case was replaced with a CA6NM casting. The second example is a single stage between a bearings pump that suffered rotor dynamics points. Conhagen designed and manufactured a model new case, shortening the gap between bearings from 37 3/4 inches to 30 5/8 inches.
Conhagen has been in enterprise for 80 years. Its merchandise embody detailed engineering calculations, manufacturing drawings, installation, operation and upkeep manuals, a one-year operation guarantee and support for administration of change stories. It is big enough to be accountable, yet small enough to be responsive.

Leave a Comment